YM:HV-Pinning V1 Pre-assembly

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1 HV-Pinning Pre-assembly

1.1 Connection at power infeed side

• Cut 305mm HV-cable
  Cut 305mm HV-cable
• Dismantle 10mm
  Dismantle 10mm
• Measure 55mm
  Measure 55mm
• Dismantle red outer sheath
  Dismantle red outer sheath
• Cut of cable screen carefully
  Cut of cable screen carefully
• Dismantle black carbon layer without using a knife
  Dismantle black carbon layer without using a knife
• Solder cable shoe with open end (10mm) length towards cable screen not less than 55mm!
  Solder cable shoe with open end (10mm)
  length towards cable screen not less than 55mm!
• Fix cable shoe with screw nut
  Fix cable shoe with screw nut
• Close cover and insert rubber seal
  Close cover and insert rubber seal

1.2 Connection at Plug connector side

• Dismantle 55mm as well, take away black carbon layer as described already. Bend back cable screen over clamp sleeve and fit with insulating tape. Cut off the rest of cable screen and dismantle 8mm at cable end.
  Dismantle 55mm as well, take away black carbon layer as described already. Bend back cable screen over clamp sleeve and fit with insulating tape. Cut off the rest of cable screen and dismantle 8mm at cable end.
• Prepared for soldering
  Prepared for soldering
• Solder cable with connector jack
  Solder cable with connector jack
• Prepared cable for LEMO HV coupling and micro switch
  Prepared cable for LEMO HV coupling and micro switch
• Take measures from that picture for drilling works
  Take measures from that picture for drilling works
• Mark holes positions and drill
  Mark holes positions and drill
• Drilled holes
  Drilled holes
• Shorten cable of micro switch to 25cm length and dismantle 50mm
  Shorten cable of micro switch to 25cm length and dismantle 50mm
• Fix ground cables 3x 2,5mm² GN/YE 100cm long at screw of micro switch
  Fix ground cables 3x 2,5mm² GN/YE 100cm long at screw of micro switch
• Dismantle cable of initiator at one side 50mm
  Dismantle cable of initiator at one side 50mm
• Connect with luster terminals
  Connect with luster terminals
• Prepare coupling, fix and adjust micro switch Check if you plug in the HC connector that microswitch is activated
  Prepare coupling, fix and adjust micro switch
  Check if you plug in the HC connector that microswitch is activated
• Install all cables as shown, fix with clamp for pull relief. Run cables to ourside housing at the corner where HV connection is fixed.
  Install all cables as shown, fix with clamp for pull relief.
  Run cables to ourside housing at the corner where HV connection is fixed.
• Cables outside housing
  Cables outside housing
• Insert cable Maintain bending radius of red HV cable and don't twist the HV cable!
  Insert cable
  Maintain bending radius of red HV cable and don't twist the HV cable!
• Crimp ground cables together by means of a 6mm² cable shoe and fix it to a motor connecting screw
  Crimp ground cables together by means of a 6mm² cable shoe and fix it to a motor connecting screw
• Put HV label above HV power infeed coupling
  Put HV label above HV power infeed coupling
• Unit ready Pre-assebled
  Unit ready Pre-assebled

1.3 Plug HVC30

File:Heinzinger hvc30 plug.png File:Heinzinger hvc30.png